It’s a whole new way of thinking about sensors. The tiny fibers developed at the Swiss university in Lausanne École polytechnique fédérale de Lausanne (EPFL) are made of elastomer and can incorporate materials like electrodes and nanocomposite polymers. The fibers can detect even the slightest pressure and strain and can withstand deformation of close to 500% before recovering their initial shape. All that makes them perfect for applications in smart clothing and prostheses, and for creating artificial nerves for robots.
The fibers were developed at EPFL’s Laboratory of Photonic Materials and Fiber Devices (FIMAP), headed by Fabien Sorin at the School of Engineering. The scientists came up with a fast and easy method for embedding different kinds of microstructures in super-elastic fibers.
For instance, by adding electrodes at strategic locations, they turned the fibers into ultra-sensitive sensors. What’s more, their method can be used to produce hundreds of meters of fiber in a short amount of time.
To make their fibers, the scientists used a thermal drawing process, which is the standard process for optical-fiber manufacturing. They started by creating a macroscopic preform with the various fiber components arranged in a carefully designed 3D pattern.
They then heated the preform and stretched it out, like melted plastic, to make fibers of a few hundreds microns in diameter. And while this process stretched out the pattern of components lengthwise, it also contracted it crosswise, meaning the components’ relative positions stayed the same. The end result was a set of fibers with an extremely complicated microarchitecture and advanced properties.
Until now, thermal drawing could be used to make only rigid fibers. But Sorin and his team used it to make elastic fibers. With the help of a new criterion for selecting materials, they were able to identify some thermoplastic elastomers that have a high viscosity when heated. After the fibers are drawn, they can be stretched and deformed but they always return to their original shape.
Working in association with Professor Dr. Oliver Brock (Robotics and Biology Laboratory, Technical University of Berlin), the scientists integrated their fibers into robotic fingers as artificial nerves. Whenever the fingers touch something, electrodes in the fibers transmit information about the robot’s tactile interaction with its environment. The research team also tested adding their fibers to large-mesh clothing to detect compression and stretching. “Our technology could be used to develop a touch keyboard that’s integrated directly into clothing, for instance” says Sorin.